“From molten metal to inspected finished component.”
Engineering capability supported by controlled manufacturing, inspection and testing.
Facilities & Quality
MACHINING & FINISH
INSPECTION
Turning, drilling, sawing, finishing and specialist outsourced high-finish work.
Chemical, dimensional, hardness, metallurgical, UT and pressure testing.
MELTING & ALLOY
CENTRIFUGAL CASTING
HEAT TREATMENT
Induction and gas-fired melting capability, supported by chemical analysis and temperature measurement.
Horizontal and vertical centrifugal casting across multiple machine sizes.
In-house heat-treatment furnace; alloy/application-specific cycles.
HORIZONTAL CENTRIFUGAL CASTING
VERTICAL CENTRIFUGAL CASTING
Casting Length up to 4.5m
Casting OD up to 800mm
Casting Weight up to 500kg
Listed machines include 600 mm length × 1.3 m OD, 2.2 t capacity and 300 mm length × 450 mm OD, 220 kg capacity.
Quality begins with the right process, precise parameters, and controlled execution.
Our centrifugal casting facility integrates
Process expertise, Technical precision, and Customer-specific requirements
To consistently deliver castings that meet expectations.
Centrifugal Casting Facilities
MOULD PREPERATION
METAL POURING
FINAL CASTED PRODUCT
Alignment, Pre Heating, Coating Engineering
Temperature gradient control, Gravitation Force Control
Disengagement, Thermal Distortion Control
Centrifugal Casting Machines
Multiple melting technologies
Flexible melting capacities
Supporting melt-treatment facilities.
Integrated material handling
Melting, Furnace and Foundry Accessories
MELTING
DEGASSING
TEMPERATURE
Induction & Gas-fired furnaces
Mobile and Fixed units
Measurement up to 1750°C
Meeting metallurgical requirement starts with the right melting technology, temperature management, and alloy preparation. The integrated setup supports diverse alloy requirements and foundry operations.
LADLE CONTROL
Transfer & Preheating
Long-component machining capability
Drilling, cutting, and fabrication
Welding and TIG welding
Specialized CNC machining and grinding
Machining & Finishing Facility
COMPONENT PREPARATION
MACHINING
FINISHING
Cutting, drilling and preparation for machining
Turning and material removal to achieve required dimensions
Grinding and surface refinement
Machining and finishing bridge the gap between as-cast components and customer-specific requirements. Our in house machining and fabrication capabilities, complemented by specialized outsourced machining, help achieve required dimensions and surface finishes.
FINAL PREPARATION
Completion to specified dimensions and surface finish
Material composition and analysis
Internal defect detection
Hardness and material evaluation
Pressure and leak integrity testin
Quality Inspection & Testing
MATERIAL ANALYSIS
INTERNAL INTEGRITY
HARDNESS & MICROSTRUCTURE
Spectrometer, CE analyzer & density index testing
Ultrasonic testing for internal discontinuities
Hardness testing and metallographic examination
Reliable components depend on systematic inspection, material verification, and appropriate testing. Our inspection and testing facilities support the evaluation of material composition, internal soundness, mechanical properties, and component integrity to meet specified requirements.
PRESSURE & LEAK TESTING
Pressure testing and vacuum impregnation support
Our in-house capabilities ensure end-to-end control, from raw material verification to final precision machining.
Induction Melting
Centrifugal Casting
Spectral Analysis
Precision Machining
High-frequency induction furnaces guarantee precise alloy composition and melt homogeneity for superior material integrity.
Horizontal and vertical casting rigs apply precise G-forces, eliminating porosity and ensuring directional solidification.
Optical emission spectrometry verifies every melt prior to pour, ensuring exact chemical compliance and traceability.
Advanced CNC lathes and machining centers achieve critical dimensional tolerances for ready-to-deploy components.
Rigorous Quality Assurance
Spectral Heat Log
Dimensional Verification
NDT & Micro-structure
Performance Testing
Pre-pour material verification by optical emission spectrometer ensures every batch meets exact alloy specifications.
Precision inspection of all machined components guarantees adherence to critical geometric and surface finish tolerances.
Non-destructive testing (NDT), dye penetrant inspection, and micro-structure analysis confirm internal integrity.
Hydrostatic pressure testing and mechanical property evaluation validate component performance under operational loads.
Our Vatva GIDC facility operates with modern induction melting bays, high-velocity centrifugal spinners, and dedicated spectral analysis units to ensure zero-porosity casting across all alloy grades.
Density Index Meter
Supplier
Energy Systech
Capacity / Specification
Vacuum
4
Induction Furnaces
8
Centrifugal Casting Machines
14
CNC Machining Lathes
2
Spectrometer Test Stations
1,800 MT
Annual Casting Output
Comprehensive inventory of precision melting, centrifugal casting, and material analysis machinery operated within our Vatva GIDC manufacturing facility.
23
FACILITY LINES
31+
MACHINES INSTALLED
Aluminium Melting Furnace
Induction Furnace
Medium Frequency Induction Furnace
Silcarb Recrystallized (P) Ltd.
Oritech Solution
Inductotherm Group
500 Kg
BATCH CAPACITY
500 Kg
MELT RATING
1000 Kg
MELT RATING
Ready for Verified Precision?
Access our full plant audit dossier, detailed quality manuals, and request spectrometer test sample reports.